Grinding Media

Steel grinding balls for mineral processing

Heat-treated hot-rolled steel grinding balls for ball mills and SAG mills. The diameter, hardness group and mill duty are matched to your specification before any quotation.

Diameters30–120 mm
Reference standardGOST 7524-2015
Hardness groups1 to 5
PackingBulk or 1 t big bags
Product families

Three product families

Standard hot-rolled balls

Heat-treated steel balls in different hardness groups for mineral grinding.

Group 5 hardness balls

High surface hardness with a specified volumetric hardness requirement.

Enhanced performance balls

Through-hardened options for demanding wear and impact conditions. Suitability and availability are confirmed in a separate technical offer.

Catalogue diameters, mm
  • 30
  • 40
  • 50
  • 60
  • 70
  • 80
  • 90
  • 100
  • 120

Not every hardness group or product family is available in every size. Other diameters, including 32 mm, on individual enquiry.

GOST 7524-2015

Hardness groups

GroupDefining characteristic
1Normal surface hardness
2Increased surface hardness
3High surface hardness
4High surface hardness, specified at half the ball radius
5High surface hardness, specified volumetric hardness

Edition, grade and batch compliance are agreed in the contract. Ball mill and SAG duties have different impact requirements; diameter and HRC alone do not establish interchangeability.

Group 5

Catalogue thresholds

DiameterSurface HRC minVolumetric HRC min
60 mm6053
80 mm5848
90 mm5848
100 mm5848
120 mm5643

Catalogue reference values, not a certificate for a particular shipment. Batch acceptance limits and the measurement method are agreed before ordering.

Inspection and traceability

Each approval package identifies the steel grade, heat chemistry, heat and lot numbers, dimensions, sampling method, surface and sectional hardness, and any agreed impact or repeated drop testing. Microstructure and macrostructure results can be specified where required.

Qualification

From review to site trial

  1. Technical review

    Diameter mix, hardness specification, chemistry, tolerances and test methods.

  2. Qualification

    Proposed batch documentation and any independent inspection.

  3. Site trial

    Agreed quantity, duration and operating baseline.

  4. Performance review

    Wear in g/t, breakage, throughput, grind size and total delivered cost.

Quotation

What we need from you

Mill and process

  • Ball or SAG mill type and dimensions, ball charge
  • Ore type, hardness and abrasiveness
  • Wet or dry operation, throughput and target grind size
  • Current media, consumption and breakage history

Supply

  • Required diameters and monthly quantities
  • Delivery port or mine site, and Incoterm
  • Packing and delivery schedule
  • Vendor qualification requirements

Commercial enquiries: grinding media

Send your mill data and required sizes, and we will prepare a technical and commercial offer.

George Jgerenaiag.jgerenaia@tomsons.co
Request a quote